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Tube & Sheet Metal Fabrication

Metal Fabrication for Any Need

At Wald Wire, we’re passionate about our world-class sheet metal fabrication. With equipment and processes in place for production runs of any size, our 100,000-square-foot, ISO 9001:2015 certified sheet metal fabrication shop is here to help you build what matters. You can rely on us to deliver products you might not be able to get elsewhere.

Tube Laser Cutting

Our most advanced technology, a 4000 watt Amada® rotary laser allows for fast, programmed cuts in tube metal up to 20 feet long, 1.25 inches thick and 8.66 inches in diameter. Traditionally, complex work on material of that size would require extensive tooling and production time; however, with our tube laser cutter, our skilled programmers and operators are able to produce complex tube components in a fraction of the time, giving you the short-run flexibility you need.

Material Capacity

Shape / MaterialDiameter
Min / Max
Length
Max
Thickness
Min / Max
Round / MS.75 / 8.66240.039 / .875
Round / SS, AL.75 / 8.66240.039 / .375
Square / MS.75 / 6.0240.039 / .875
Square / SS, AL.75 / 6.0240.039 / .375
Angle / MS.75 / 3.54240.039 / .875
Angle / SS, AL.75 / 3.54240.039 / .375

* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.

Sheet Metal Laser Cutting

Using multiple sheet laser cutters, including a 15-shelf automated tower system for continuous operation, we keep production running around the clock to satisfy your most demanding needs. Our two 4,000-watt and one 6,000-watt Amada sheet metal laser cutters handle sheet metal up to 80” x 160”.

By using sheet metal laser cutting rather than traditional machining, we limit tooling, which results in faster time to production and cost savings for you.

Material Capacity

MaterialWidth
Max
Length
Max
Thickness
Min / Max
MS80160.039 / 1.25
SS, AL80160.039 / 0.5

* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.

Metal Rolling

Barrels and other cylindrical or conical products are made possible by our WDM Workhorse 4-roll pinch roller. In combination with other capabilities, our metal rolling equipment allows us to create 3-dimensional sheet metal products.

Material Capacity

MaterialWidth
Max
Conical Min
Diameter
Thickness
Max
MS, SS, AL727.25.3125

* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.

Sheet Metal Forming

The heart and soul of any sheet metal fabrication shop is its press brake. Our 243-ton, 230-ton and 175-ton CNC press brakes give us the capacity to form a wide range of complex bends in a variety of materials and thicknesses. With a keen understanding of the relationship between material, thickness and radius, our engineers and operators will ensure that your bending spec is met with unbending results.

Material Capacity

MaterialWidth
Max
Stroke
Max
MS, SS, AL16822

* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.

Sheet Metal Punching

When you need 3-dimensional features, such as louvers or embossing, our 55-ton, Amada Vipros 568, CNC 62-station turret punch press can tackle just about any project. Forming repetitive, simple cuts is often more efficient with sheet metal punching rather than laser cutting. Whatever you project needs, we have three-punch presses waiting to serve you.

Material Capacity

MaterialLengthWidth
MS, SS, AL15760

* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.

Secondary Operations

In addition to the capabilities already mentioned, we have CNC saws and mills ready to perform a variety of secondary operations when needed. No matter the complexity of your order, Wald Wire has the experience and equipment to handle your project.

In-House Toolmaking

To provide the speed and flexibility you require, we have in-house toolmaking capabilities that allow us to deliver in days what some shops would deliver in weeks. Especially significant for short-run production, our in-house toolmaking capabilities give us the flexibility to handle any size project.

Your Flexible Manufacturing Partner

When you’re looking for a sheet metal fabrication shop, trust the experience Wald Wire will bring to your application. We have the equipment and expertise to deliver the right product at the right time, along with the processes to meet your flexible supply chain needs.

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